Производственная линия обработки алюминиевого профиля

TEKNA TK 804/2

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Конструктивные особенности

• The TK 804/2 model features an automatic cutting system for aluminum profiles and it is designed to minimize the manual intervention of the operator during the machining cycle, allowing the operator only to load/unload profiles.
• The loading/unloading operations have further decreased thanks to the presence of a in-sequence loader and of an unloading table. The machining line can be equipped with a printing and labeling machine (optional).
• The machining line comprises: - In-sequence loader, - Loading table with a 1-3 axis CNC pusher, - Labeling machine (optional), - Cutting unit, - Conveyor belt, - Unloading table.
• Grazie Thanks to the versatility of its components the TK 804/2 model can meet the manufacturing needs of every customer: profiles loading/unloading systems, clamping and handling can be customized according to the characteristics of the workpieces, to the working cycles and to the type of machining to be performed. The high automation of the TK 804/2 model significantly reduces machining times while improving the production process.

Технические характеристики

Стандартная комплектация

• In-sequence loader. Using the CNC control, the system automatically positions the profiles on the loading table where they are picked by the automatic pusher. Thanks to a series of interchangeable comb-like elements, supplied with the machine, it is possible to support several different profile types.
• Loading table with a 3 axis CNC pusher. Loading table for the automatic movement of the profiles; a 3-axis CNC pusher slides over this table. The pusher uses a pneumatic gripper to pick the workpiece from the table and to quickly place it near the labeling machine (optional) and then in the area of the cutting unit.
• Cutting unit. On the machining line, it is possible to install two different cutting units: a TK 133 CTS (figure 4) motor-driven single-head cutting machine or a TK 138 single-head cutting machine with upwards blade. Both machines are realized with a heavy structure in electrically welded frame, which ensures a great stability during the machining process. TK 133 CTS is characterized by a high head positioning speed (5500 grades/1’) and thanks to a centesimal electronic positioner, the cutting machine head can rotate to any angle between -45° and +45°. TK 138 allows to carry out only 90° cuts.
• Conveyor belt. The CNC controlled conveyor belt is mounted at the side of the cutting machine and it is used to collect the machined profiles and then transfer them to the unloading area.
• Unloading table. Unloading table completed with a mobile sidewall driven by pneumatic actuators that pushes the profiles in the storage area.

Дополнительная комплектация

• Labeling machine. The CNC labeling machine prints and applies self-adhesive labels on the profiles to be machined. This tool offers an optimization opportunity because it provides companies that need to classify several series of products with an easy identification method for the manufacturing process.

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