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Hybrid press brakes
ADIRA PF

Product rating
4
/5
Precision and repeatability
5
/5
Technological flexibility
3
/5
Level of automation
5
/5
Level of technical solutions
4
/5
Price (Budget)
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Description

ADIRA is offering innovative, customized and cost-effective solutions for cutting and bending sheet metal.

All ADIRA machine series are put together in Portu, West Portugal, and are made using only the best components of European origin.

The commitment of ADIRA to innovation and continuous improvement is a permanent challenge of all its departments, products and activities. Our Engineering Department is closely linked to Universities and Development Institutes (University of Porto, MIT, INEGI, INESC) in a network of knowledge transfer, taking advantage of the most advanced developments. Also Safety, Ergonomics, Efficiency, Design are permanently on our requirements list for all our machines. For all those reasons we are proud to have a new subtitle in our logo: "Innovation Works".

General features of hybrid press brakes from ADIRA Series PF:

  • Plenty of options for automation and modification of the machine to the needs of the customer.
  • Enlarged parameters (the opening, the throat, the stroke of the traverse) for greater versatility of use.
  • High performance and precision, economy and energy efficiency through the use of innovative environmental Green Dynamics technology.
Design features
Components and options
Specifications

Frame

The whole normalized welded frame of hydraulic press brakes from ADIRA PF series is made using the HEXA-C technology. The latest solutions used in the design of the rigid frame of the machine bed have made it possible to achieve high productivity and accuracy in the performance of bends.

Technology Hexa-C 

ADIRA presents a new concept of the C-shaped frame called HEXA-C (patent pending). The new technology provides constant perfect positioning of the traverse relative to the lower beam regardless of the load, because deformations that occur during bending are not transmitted to the guides of the traverse.

Advantages of this technology:

  • Increased accuracy of bending as traverse is not displaced sideways relatively to the lower beam.
  • The machine shows high resistance to curling in cases when the bending does not occur in the middle of the machine.
  • Eliminated need for additional devices to read the deformation of the frame, which reduces the likelihood of breakdowns and reduces the cost of the machine.
  • The throat in the mouth of the frame is still there, which in many cases eases tool installation, bending of boxes and taking out the bent parts.

Backgauge

The backgauge with a CNC controlled X axis is driven by a brushless servo motor equipped with overload protection and precision ballscrews. Both fingers can be manually adjusted in height and along the instrument.

Big throat and distance between the traverse and the tabletop

A convenient feature that allows the press brake making of large boxes.

Manual tool holder clamps

Standard features include manual tool holder clamps with a fast clamping system.

Full control of the machine via the Adcontrol 50 CNC
  • Convenient programming of parts with graphical visualization.
  • Large touchscreen display.
  • The angle of bending programmed with resolution of 0.01 degree.
  • A simple adjustment of the bottom stop of the traverse during the bending process (resolution of 0.01 mm).
  • Automatic CNC calculation of the required bending force.
  • Automatic calculation of the optimal bending sequence.
  • The option to implement chosen parameters of correction to all programs.
  • Bending tool library.
  • Network map for communication with the press brake on a local network.
  • Russian language interface of the console.

Hydraulic system

Press brakes of the PF series use the innovative Green Dynamics Technology that is superior to a traditional hydraulic system in almost all parameters: speed, accuracy, efficiency, durability and environmental friendliness. In contrast to the traditional system where the amount of oil intake into the cylinder is regulated by a proportional valve, the PF hydraulics is equipped with 2 separate pumps for each cylinder and the amount of oil is regulated by the pump engine speed. Synchronization of the traverse driving cylinders, the accuracy and repeatability of its stop position are guaranteed by effective communication between all electrical and hydraulic components.

Key features:

  • Traverse positioning accuracy does not exceed ± 0.005 mm.
  • Components from established European manufacturers - Rexroth, Hoerbiger.
  • Power consumption is reduced by 2-3 times and the amount of oil is reduced by 10-15 times compared to the traditional motor type.
  • Long hydraulic cylinders with superfinished working surfaces.

Engine speed control system

The PF press brakes use a hydro engine control system. When the press bake is not processing a blank (during the changeover, programming or part rearrangement), the CNC sends a signal to the inverter and the engine speed is reduced. Thus there can be achieved significant energy savings and reduced the noise caused by the operation of the machine.

Automatic crowning system Wila

A CNC controlled electromechanical table.

Базовая комплектация

  • Cтанина HEXA-C.
  • Система ЧПУ Adcontrol50, поддерживает до 6 управляемых осей (Y1/Y2, X, R, Z1/Z2), с сенсорным дисплеем, USB и LAN порт для обмена информацией с внешними устройствами, 2 порта RS232.
  • Задний упор с управляемыми от ЧПУ осями Х и R.
  • 2 пальца заднего упора с ручной регулировкой вдоль инструмента.
  • 2 передних суппорта с ручной регулировкой по высоте.
  • Стол с системой бомбирования Wila, управляемой от ЧПУ. Ширина стола – 90 мм.
  • Педаль управления.
  • Фотоэлектрическая система безопасности оператора.
  • Ручные зажимы инструмента, с системой быстрого прижима и возможностью переворота инструмента.
  • Фотоэлектрическая защита задней зоны.
  • Боковые барьеры с микровыключателями.
  • Первая заправка гидравлическим маслом.
  • Набор инструментов для обслуживания.
  • Инструкция по эксплуатации пресса.
  • Инструкция по программированию стойки.

 

Опции

Cybelec Modeva 15S 3D, вместо AdControl 50
Delem DA66T, вместо AdControl 50
Ось X1 (Xrel)
Оси Z1/Z2
2 передних суппорта с щётками

Сопроводители листа

Лазерная система измерения угла, только с AdControl 50

Светодиодная индикация рабочей станции

Эта опция представляет собой полосу светодиодов красного и зелёного цвета. В режиме установки инструмента диоды красным цветом показывают место установки инструмента. В режиме гибки диоды зелёным цветом указывают рабочую станцию, на которой оператору необходимо произвести гиб.

 

 
Specifications Adira PF 13530 Adira PF 16030 Adira PF 16040 Adira PF 22030 Adira PF 22040
Maximal bending pressure (blankholder), kN 1350 1600 1600 2200 2200
Working length, mm 3000 3000 4000 3000 4000
Distance between racks, mm 2550 2550 3150 2550 3150
Throat, mm 320 320 320 320 320
Traverse descending speed, mm/s 200 200 200 170 170
Bending speed, mm/s 10/20 10/20 10/20 10/20 10/20
Reverse speed, mm/s 200 200 200 170 170
General drive power, kW 22 22 22 30 30
X travel (standard support), mm 625 625 625 625 625
X speed (standard support), mm/s 800 800 800 800 800
R travel (standard support), mm 200 200 200 200 200
R speed (standard support), mm/s 200 200 200 200 200
Approximate machine mass, kg 9000 9200 13200 11900 14100
Length, mm 4300 (PLS) / 3200 (NCE) 4300 (PLS) / 3200 (NCE) 4820 (PLS) / 4200 (NCE) 4300 (PLS) / 3200 (NCE) 4820 (PLS) / 4200 (NCE)
Width, mm 2030 (PLS) / 1620 (NCE) 2030 (PLS) / 1620 (NCE) 2030 (PLS) / 1620 (NCE) 2030 (PLS) / 1620 (NCE) 2030 (PLS) / 1620 (NCE)
Height, mm 3380 3380 3380 3380 3380
 
Design features

Frame

The whole normalized welded frame of hydraulic press brakes from ADIRA PF series is made using the HEXA-C technology. The latest solutions used in the design of the rigid frame of the machine bed have made it possible to achieve high productivity and accuracy in the performance of bends.

Technology Hexa-C 

ADIRA presents a new concept of the C-shaped frame called HEXA-C (patent pending). The new technology provides constant perfect positioning of the traverse relative to the lower beam regardless of the load, because deformations that occur during bending are not transmitted to the guides of the traverse.

Advantages of this technology:

  • Increased accuracy of bending as traverse is not displaced sideways relatively to the lower beam.
  • The machine shows high resistance to curling in cases when the bending does not occur in the middle of the machine.
  • Eliminated need for additional devices to read the deformation of the frame, which reduces the likelihood of breakdowns and reduces the cost of the machine.
  • The throat in the mouth of the frame is still there, which in many cases eases tool installation, bending of boxes and taking out the bent parts.

Backgauge

The backgauge with a CNC controlled X axis is driven by a brushless servo motor equipped with overload protection and precision ballscrews. Both fingers can be manually adjusted in height and along the instrument.

Big throat and distance between the traverse and the tabletop

A convenient feature that allows the press brake making of large boxes.

Manual tool holder clamps

Standard features include manual tool holder clamps with a fast clamping system.

Full control of the machine via the Adcontrol 50 CNC
  • Convenient programming of parts with graphical visualization.
  • Large touchscreen display.
  • The angle of bending programmed with resolution of 0.01 degree.
  • A simple adjustment of the bottom stop of the traverse during the bending process (resolution of 0.01 mm).
  • Automatic CNC calculation of the required bending force.
  • Automatic calculation of the optimal bending sequence.
  • The option to implement chosen parameters of correction to all programs.
  • Bending tool library.
  • Network map for communication with the press brake on a local network.
  • Russian language interface of the console.

Hydraulic system

Press brakes of the PF series use the innovative Green Dynamics Technology that is superior to a traditional hydraulic system in almost all parameters: speed, accuracy, efficiency, durability and environmental friendliness. In contrast to the traditional system where the amount of oil intake into the cylinder is regulated by a proportional valve, the PF hydraulics is equipped with 2 separate pumps for each cylinder and the amount of oil is regulated by the pump engine speed. Synchronization of the traverse driving cylinders, the accuracy and repeatability of its stop position are guaranteed by effective communication between all electrical and hydraulic components.

Key features:

  • Traverse positioning accuracy does not exceed ± 0.005 mm.
  • Components from established European manufacturers - Rexroth, Hoerbiger.
  • Power consumption is reduced by 2-3 times and the amount of oil is reduced by 10-15 times compared to the traditional motor type.
  • Long hydraulic cylinders with superfinished working surfaces.

Engine speed control system

The PF press brakes use a hydro engine control system. When the press bake is not processing a blank (during the changeover, programming or part rearrangement), the CNC sends a signal to the inverter and the engine speed is reduced. Thus there can be achieved significant energy savings and reduced the noise caused by the operation of the machine.

Automatic crowning system Wila

A CNC controlled electromechanical table.

Show more 7
Components and options

Базовая комплектация

  • Cтанина HEXA-C.
  • Система ЧПУ Adcontrol50, поддерживает до 6 управляемых осей (Y1/Y2, X, R, Z1/Z2), с сенсорным дисплеем, USB и LAN порт для обмена информацией с внешними устройствами, 2 порта RS232.
  • Задний упор с управляемыми от ЧПУ осями Х и R.
  • 2 пальца заднего упора с ручной регулировкой вдоль инструмента.
  • 2 передних суппорта с ручной регулировкой по высоте.
  • Стол с системой бомбирования Wila, управляемой от ЧПУ. Ширина стола – 90 мм.
  • Педаль управления.
  • Фотоэлектрическая система безопасности оператора.
  • Ручные зажимы инструмента, с системой быстрого прижима и возможностью переворота инструмента.
  • Фотоэлектрическая защита задней зоны.
  • Боковые барьеры с микровыключателями.
  • Первая заправка гидравлическим маслом.
  • Набор инструментов для обслуживания.
  • Инструкция по эксплуатации пресса.
  • Инструкция по программированию стойки.

 

Опции

Cybelec Modeva 15S 3D, вместо AdControl 50
Delem DA66T, вместо AdControl 50
Ось X1 (Xrel)
Оси Z1/Z2
2 передних суппорта с щётками

Сопроводители листа

Лазерная система измерения угла, только с AdControl 50

Светодиодная индикация рабочей станции

Эта опция представляет собой полосу светодиодов красного и зелёного цвета. В режиме установки инструмента диоды красным цветом показывают место установки инструмента. В режиме гибки диоды зелёным цветом указывают рабочую станцию, на которой оператору необходимо произвести гиб.

 

Show more 7
Specifications
Information available
in full version
Lineup
Lineup Maximal bending pressure (blankholder), kN Working length, mm Throat, mm
Adira PF 13530 1350 3000 320
Adira PF 16030 1600 3000 320
Adira PF 16040 1600 4000 320
Adira PF 22030 2200 3000 320
Adira PF 22040 2200 4000 320
Lineup (5)
Articles
Как выбрать гибочный пресс
Какой метод гибки выбрать и как подобрать соответствующий гибочный пресс?
Supplier

Based on continuous feedback from its customers, Adira is delivering innovative, customized and cost-effective solutions for sustainable metal sheet cutting and forming, along all stages and needs of our customers, offering standards of competitiveness at global level.

Articles
Как выбрать гибочный пресс
Какой метод гибки выбрать и как подобрать соответствующий гибочный пресс?
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