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Robotic bending cells
SALVAGNINI ROBOformER

Product rating
5
/5
Performance
5
/5
Precision and repeatability
5
/5
Level of automation
5
/5
Level of technical solutions
5
/5
Investment potential
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Description

ROBOformER is the fruit of the synergy between leading companies, who base their competitive advantage on automation and flexibility. The result is a personalized high-throughput solution, complemented by service that satisfies the needs of each and every customer. ROBOformER is a great way how to increase productivity in the manufacture of various products of sheet material: boxes, doors, cabinets, profiles, panels, cassettes, etc.

Key features:

  • Maximum performance: the ability to work in the 24/7 mode and produce no waste.
  • Kit production without any operator interference, carried out by tool change systems
  • The minimum programming time thanks to the unique software: the proprietary CAD / CAM software, automatic calculation of the trajectories of the robot, the choice of workpiece uploading position with automatic calculation of the trajectories of the robot, the task list, automatic tool verification, etc.
  • The cell can be integrated into a production line together with other machines.

 

Design features
Specifications

The answer to all production requirements

The configuration of each of the bending cell is developed by experts to choose the most effective solution for the customer.
The basic scope of the cell consists of the press-brake, the six-axis anthropomorphic service robot, the repositioning station, the feeding station and the programming suite.

Control by a single CNC

All devices of the bending cell are controlled by a single CNC unit which allows synchronizing the movements of the robot and the press brake and, consequently, eliminating downtime and increasing productivity. The CNC unit is equipped with an auxiliary power supply that allows the system to shut down properly in the event of unexpected outages of electricity.

Increased productivity

This module is able to achieve levels of performance almost inaccessible to traditional solutions due to the dynamics of electric press brakes and optimal combination of the robot and the additional equipment. The module has a single control unit that provides full synchronization of the movements of the robot and the press which eliminates downtime and optimizes bending.

CAD platform METALStudio

METALStudio represents the CAD platform that the Salvagnini CAM applications draw from. Using a CSG solid modeler, METALStudio automatically unfolds 3D drawings and calculates the bending tolerances for the material used.

TOOLformER module

The Salvagnini TOOLformER module, which has the job of integrating the management of tools, robot gripping device, back-gauge fingers and so on; it also provides a guide for the press-brake setup best suited to the part.

CAMformER module

CAMformER generates the complete program for the production process, regardless of whether or not the robot is to be used. Programming takes place in a single environment, meaning that the user does not need to know how to use a number of different software tools in order to run the press and the robot. The optimal bending sequences, gripping maneuvers and robot trajectories are calculated automatically. The complete job program is then sent to the cell's single controller for execution. 

Ease of use and programming

Depending on the type of production, the operator can choose the programming mode he prefers, teaching and/or offline programming.If necessary, the robot can be switched off.

The robot: the protagonist of automation

Thanks to the service robot and automatic loading/unloading devices, the cell with two levels of automation (process and operation) is a reliable solution for unattended production, even at night. All risks associated with part handling during bending are faced by the robot and not by the operator.

LEAN-A configuration example

Automatic multi-pack loading, carousel unloading.

AUTO configuration example

Loading with Cartesian robot and highly autonomous multi-purpose unloader.

FLEX configuration example

Loading with single-part line feeder and unloading on conveyor belt.

 
Specifications KR16 KR60L45 KR150L110 KR240L180 KR240L210
Useful load, kg 16 45 110 180 210
Maximal working range, mm 1610 2230 3100 3100 2900
Press force, tons 40-320 40-320 40-320 40-320 40-320
 
Design features

The answer to all production requirements

The configuration of each of the bending cell is developed by experts to choose the most effective solution for the customer.
The basic scope of the cell consists of the press-brake, the six-axis anthropomorphic service robot, the repositioning station, the feeding station and the programming suite.

Control by a single CNC

All devices of the bending cell are controlled by a single CNC unit which allows synchronizing the movements of the robot and the press brake and, consequently, eliminating downtime and increasing productivity. The CNC unit is equipped with an auxiliary power supply that allows the system to shut down properly in the event of unexpected outages of electricity.

Increased productivity

This module is able to achieve levels of performance almost inaccessible to traditional solutions due to the dynamics of electric press brakes and optimal combination of the robot and the additional equipment. The module has a single control unit that provides full synchronization of the movements of the robot and the press which eliminates downtime and optimizes bending.

CAD platform METALStudio

METALStudio represents the CAD platform that the Salvagnini CAM applications draw from. Using a CSG solid modeler, METALStudio automatically unfolds 3D drawings and calculates the bending tolerances for the material used.

TOOLformER module

The Salvagnini TOOLformER module, which has the job of integrating the management of tools, robot gripping device, back-gauge fingers and so on; it also provides a guide for the press-brake setup best suited to the part.

CAMformER module

CAMformER generates the complete program for the production process, regardless of whether or not the robot is to be used. Programming takes place in a single environment, meaning that the user does not need to know how to use a number of different software tools in order to run the press and the robot. The optimal bending sequences, gripping maneuvers and robot trajectories are calculated automatically. The complete job program is then sent to the cell's single controller for execution. 

Ease of use and programming

Depending on the type of production, the operator can choose the programming mode he prefers, teaching and/or offline programming.If necessary, the robot can be switched off.

The robot: the protagonist of automation

Thanks to the service robot and automatic loading/unloading devices, the cell with two levels of automation (process and operation) is a reliable solution for unattended production, even at night. All risks associated with part handling during bending are faced by the robot and not by the operator.

LEAN-A configuration example

Automatic multi-pack loading, carousel unloading.

AUTO configuration example

Loading with Cartesian robot and highly autonomous multi-purpose unloader.

FLEX configuration example

Loading with single-part line feeder and unloading on conveyor belt.

Show more 9
Specifications
Information available
in full version
Lineup
KR16
16 Useful load, kg
1610 Maximal working range, mm
40-320 Press force, tons
KR60L45
45 Useful load, kg
2230 Maximal working range, mm
40-320 Press force, tons
KR150L110
110 Useful load, kg
3100 Maximal working range, mm
40-320 Press force, tons
KR240L180
180 Useful load, kg
3100 Maximal working range, mm
40-320 Press force, tons
KR240L210
210 Useful load, kg
2900 Maximal working range, mm
40-320 Press force, tons
Lineup (5)
Supplier

Since 1963, the Salvagnini company is a serious contributor to the field of flexible automation due to top level sheet processing systems they manufacture for a variety of customer requests related to most diverse sectors of application.

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