Slant bed turning centers SL-12
|Maximal rod diameter for machining, mm||711|
|Maximal machining diameter over the support, mm||457|
|Maximal tool length, mm||609 (1016)|
|Distance between centers, mm||686 (1092)|
|X cross movement, mm||279|
|Longitudinal Z-movement, mm||609 (1016)|
|Number of turret head positions||12|
|Turret head tool dimensions,||32 мм ВОТ (VDI-40) (BMT-55)|
|Tool changeover time (a single tool), sec||1|
|Spindle hole diameter, mm||106|
|Maximal workpiece diameter when 90 degrees rotated||91|
|Dimensions of hydraulic chuck, mm||305 (381)|
|Maximal spindle speed, rpm||3000|
|Spindle power (at peak), kW||34|
|Quill stroke mm||102|
|Quill diameter, mm||105|
|Tailstock quill cone||MT-5|
|Positioning precision, mm||+/-0,0025|
|Rapid traverse, m/min||30|
|Servocontroller type||Переменного тока, цифровой, безщеточный|
|Pressure on X, Y axis (at peak), kN||47,7|
|Coolant tank, l||150|
|Coolant flow, l/min||19|
|Connection requirements||80А / 380-430В переменный ток 3 фазы переменный ток 3 фазы|
|Transportation mode dimensions, mm||3251 x 1753 x 1778|
|Operating mode dimensions, mm||3251 x 1753 x 1778|
|Machine weight, kg||7257|
The cast frame
The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.
Smooth movement and rapid traverse
Movements are smooth and rapid traverse can increase up to 30 m/min; extra endurance is provided by sliding boxways that feature special Turcite B anti-friction way and gib liners.
Precision and repeatability
An ultra-precision spindle cartridge, C1 class double nut ballscrews and other PREMIUM components provide positioning precision and repeatability unmatched by any other lathe in this class.
TOUCH 2200 digital CNC system
The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:
- Conversational mode for simple programming.
- A full set of production cycle programming software.
- Hot keys and resource control.
- G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
- Automatic calculation of dimensions missing from the drawing.
- Real-time visualization available while programming.
- Modeling of 3D solids.
High-tech brushless electric motors
- Brushless alternating current servomotors
- Rare-earth magnets provide higher torque.
- DriveClic high-resolution sensors.
- Totally sensor controlled – no access to reference positions needed.
- High-tech cables from Siemens.
12 station high-speed turret head DUPLOMATIC
Heavy-duty 12 station double-sided turret head Duplomatic with tool spindle motor.
Turret head with tool spindle motor
Optional turret head with a simple and efficient type VDI tool holder is equipped with a tool spindle motor of 10 HP that has low power consumption and rigid tap feature. CNC of the machine tool enables simplified programming right at the site for the most sophisticated milling processes such as engraving, hexagonal milling, pocketing of varying difficulty, and drilling.
Тщательное тестирование механики
- Test run time – 100 hours
- Measurements and temperature changes are recorded also during the night-time work
- More than 89 different inspections for mechanics
- Precision granite surface plates and indicators are calibrated annually
- Full cooling system check
- Each bolt is tightened to its specification and marked
- Customary process upgrades
Full electronic quality control of each machine
- Laser calibration of all 3 axes by Renishaw.
- Renishaw Ballbar system tests.
- Electronic balancing of all rotating components.
Precision and performance quality control
- A sample part Circle Diamond Square cutting test.
- Exact sample part measurements made after the test.
- Full test report given after checking the sample part.