Robur International

Hydraulic press brakes
HILALSAN ADVANCED

Product rating
4
/5
Precision and repeatability
4
/5
Technological flexibility
3
/5
Level of automation
4
/5
Level of technical solutions
5
/5
Price (Budget)
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Description
GENERAL FEATURES
  • The machine frame is manufactured with advanced technology with very precise tolerances and stress relieved with large welded components. All tensile points are designed with large radii and strain accumulation and possible welding cracks are eliminated.
  • The lower and upper tables’ inertias are designed for optimum value for minimum deformation.
  • The top plate is designed to be positioned vertically so that the roller bearings, piston bearings and felts can compensate for vertical loads.
  • The hydraulic cylinder is designed as double-sided and honed to a surface quality of 2 microns. Thus, minimum wear resistance is created for the felts. The cylinder bodies are manufactured as SAE 1040 material forged.
  • The hydraulic cylinders are bolted to the front of the feet with bolts and cams to provide excellent leveling and load balancing.
  • Piston head features: Omega-type felts are fi tted with wide bronze bearings, semi-angled sleeves.
  • The pistons are precision ground and hard chrome plated to provide low friction and abrasion resistance when the piston passes through the felts.
  • The adjustable top tray slides are made from materials that are suitable for very low friction resistance. These beds are arranged for guiding to move the top table from right to left and front to rear.
  • The Hilalsan hydraulic system allows precise usage at all pressure values up to the maximum operating pressure. At the same time, with these pressure values, precise cylinder positioning, synchronization and repeatability are achieved.
  • Backgauge system is manufactured in accordance with environmental conditions. Backgauge bearings are made for heavy conditions with double bearers. Scrapping type bearings are used against dust and other particles that will accumulate in the linear guideways against dusty environmental conditions.
  • The outer surface of the machine is painted with two layers of paint at least 60 microns in thickness to protect against weather conditions. Paint drying is done gradually in diff erent time and temperature ranges in state-of-the-art ovens.
  • Standart Y1, Y2, X axis.
Design features
Specifications

Standard features

  • Cybelec Touch 8 Colored Touchscreen Control Unit.
  • X Axis Back Gauge with Servo Motor & Drives.
  • Including 2 pcs Back Gauge Finger Blocks.
  • European Type Top Tool System.
  • European Type Top Tool (110/75deg/h66 mm or 110/75geg/h105 mm).
  • European Type Bottom Tool 4V H:60x60mm.
  • Bottom Narrow Table.
  • Sliding Front Support Arms (2 pcs).
  • Foot Pedal with Emergency Stop Button.
  • Lightning.
  • Back Light Curtains.
  • Front Laser Safety System.

Optional features

  • CNC Control Unit Options.
  • X1, X2, R1, R2, Z1, Z2, X5, X6 Bacgkauge Axis Options.
  • Bottom Table options.
  • Front Laser Safety System.
  • Hilalsan Type Multi V Bottom Tool Options.
  • WILA Type Top Tool Hydraulic Clamping System.
  • WILA Type Bottom Tool Hydraulic Clamping System.
  • Top and Bottom Tool Options.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.
  • Stand Type Foot Pedal.
  • Special Full-sized housing (machines for 3 to 4 meters).
  • Motorized Crowning.

CNC Systems

  • CYBELEC TOUCH8 2D.
  • CYBELEC TOUCH12 2D.
  • CYBELEC MODEVA PAC 2D.
  • CYBELEC MODEVA 19T 3D.
  • CYBELEC MODEVA RA 3D.
  • DELEM DA58T 2D.
  • DELEM DA69T 3D.

 

Manual or CNC Controlled Crowning system

Advantages of crowning to achieve a constant angle. A press brake’s bending precision is eff ected by the deviations of the upper and lower table as well as other factors. Press brakes deviate from the opposite direction. In fact, penetration of the force obtained into the tool is not constant and the angle is not the same over the length of the machine. Independent right and left axes (Y1 and Y2) are controlled by proportional valves and linear position control system. The crowning system distributes the bending force equally to each point of the bending part to ensure correct bending results.

WILA Type Tool Clamping System

WILA Type Bottom and Top Tool Hydraulic Clamping System.

Mitsubishi Servo Motors and Drivers

The movement of the backgauge is operated by the CNC control unit in hydraulic press brakes. The high performance servo motors produced by Mitsubishi move the bearing axes. Precision parts are produced by these motors. The electrical circuit components used are Siemens, Telemecanique and Schneider brand products.

Backgauge systems

Hilalsan design features a special, powerful and precise backgauge system that works on REXROTH brand linear guideways at side counters and large-sized ball screws:

  • X BACKGAUGE.
  • X-R BACKGAUGE.
  • X-R-Z1-Z2-X5-X6 BACKGAUGE.

The special design has very strong construction due to its strong mechanical structure and can withstand large loads. The backgauge finger blocks move on top of the double-rail and aluminum-plated top profile. These backgauge finger blocks are very sensitive and can be adjusted from any point.

Laser finger protection

Easily adjustable front Laser finger protection with linear guideways and GIVI Magnescale.

REXROTH Hydraulic System

  • REXROTH Hydraulic Block.
  • REXROTH Pre-caharge Valve.
  • REXROTH Hydraulic Pump.
  • REXROTH Pressure and Air Filters.
  • Modular Hydraulic Tank.

Lubrication Systems

Manual or Motorized Central Lubrication.

The top plate connections

The top plate connections are mounted with double springs as well as spherical connection to the cylinders with double safety. The parallelism with the top plate can be adjusted more precisely and the proportional valves can work synchronously with each other.

Machining of the frame

The press brake bodies machined in 5 Axis CNC machines are able to make more precise bendings and to reduce the friction coefficients to minimum level.

 
Specifications CAP-1360 CAP-2060 CAP-26100 CAP-3100 CAP-3135 CAP-3175 CAP-3220 CAP-3270 CAP-3320 CAP-3400 CAP-37175 CAP-37220 CAP-37320 CAP-4135 CAP-4175 CAP-4220 CAP-4270 CAP-4320 CAP-4400 CAP-6220 CAP-6320 CAP-6400 CAP-6600 CAP-6800 CAP-61000 CAP-61250
Maximal bending pressure (blankholder), kN 600 600 1000 1000 1350 1750 2200 2700 3200 4000 1750 2200 3200 1350 1750 2200 2700 3200 4000 2200 3200 4000 6000 8000 10000 12500
Working length, mm 1300 2100 2600 3100 3100 3100 3100 3100 3100 3100 3700 3700 3700 4100 4100 4100 4100 4100 4100 6100 6100 6100 6100 6100 6100 6100
Distance between racks, mm 1100 1700 2200 2600 2600 2600 2600 2600 2600 2550 3200 3200 3200 3600 3600 3600 3600 3600 3550 5100 5100 5100 5100 5100 5100 5100
Throat, mm 310 310 310 410 410 410 410 410 510 510 410 265 510 410 410 410 410 510 510 410 510 510 510 610 610 610
Maximal traverse travel, mm 185 185 205 265 265 265 265 265 315 315 265 265 315 265 265 265 265 315 315 265 315 315 365 415 515 515
Traverse descending speed, mm/s 140 140 140 140 140 130 130 110 100 90 120 110 90 120 120 100 100 90 90 80 80 70 70 70 70 70
Bending speed, mm/s 10 10 10 10 10 10 10 9 9 8 10 10 9 10 10 9 8 8 8 8 8 8 7 6 5 5
Reverse speed, mm/s 120 120 110 110 100 100 100 100 90 80 100 100 90 100 100 100 80 80 80 80 80 60 70 60 60 60
Distance between table and traverse, mm 390 390 410 485 485 485 485 485 535 530 485 485 535 485 485 485 485 535 535 485 535 535 585 635 735 735
General drive power, kW 5,5 7,5 11 11 15 18.5 22 22 30 37 18.5 22 30 15 18.5 22 22 30 37 30 30 37 45 55 55 90
X travel (standard support), mm 500 500 500 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750
X speed (standard support), mm/s 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
R travel (standard support), mm 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
R speed (standard support), mm/s 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Approximate machine mass, kg 3800 4500 7000 7800 9000 10000 12000 13000 14500 18500 11500 13500 18000 10500 1200 15000 17500 20500 25000 24000 28000 35500 54000 70000 78000 97000
Length, mm 2150 3050 3400 3900 3900 3900 3950 3950 4000 4050 4550 4550 4600 4950 4950 4950 4950 5000 5000 7000 7000 7050 7200 7200 7400 7400
Width, mm 1500 1650 1850 1950 1950 2000 2000 2000 2250 2250 2000 2000 2250 2000 2000 2000 2000 2250 2250 2000 2250 2250 2650 3100 3250 3300
Height, mm 2300 2350 2650 2750 2800 2850 2900 2950 3150 3250 2900 3000 3200 2850 2950 3000 3000 3200 3300 3350 3500 3700 3900 4200 4500 5300
Depth of the cavity in the floor, mm 700 900 1050 1200
 
Design features

Standard features

  • Cybelec Touch 8 Colored Touchscreen Control Unit.
  • X Axis Back Gauge with Servo Motor & Drives.
  • Including 2 pcs Back Gauge Finger Blocks.
  • European Type Top Tool System.
  • European Type Top Tool (110/75deg/h66 mm or 110/75geg/h105 mm).
  • European Type Bottom Tool 4V H:60x60mm.
  • Bottom Narrow Table.
  • Sliding Front Support Arms (2 pcs).
  • Foot Pedal with Emergency Stop Button.
  • Lightning.
  • Back Light Curtains.
  • Front Laser Safety System.

Optional features

  • CNC Control Unit Options.
  • X1, X2, R1, R2, Z1, Z2, X5, X6 Bacgkauge Axis Options.
  • Bottom Table options.
  • Front Laser Safety System.
  • Hilalsan Type Multi V Bottom Tool Options.
  • WILA Type Top Tool Hydraulic Clamping System.
  • WILA Type Bottom Tool Hydraulic Clamping System.
  • Top and Bottom Tool Options.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.
  • Stand Type Foot Pedal.
  • Special Full-sized housing (machines for 3 to 4 meters).
  • Motorized Crowning.

CNC Systems

  • CYBELEC TOUCH8 2D.
  • CYBELEC TOUCH12 2D.
  • CYBELEC MODEVA PAC 2D.
  • CYBELEC MODEVA 19T 3D.
  • CYBELEC MODEVA RA 3D.
  • DELEM DA58T 2D.
  • DELEM DA69T 3D.

 

Manual or CNC Controlled Crowning system

Advantages of crowning to achieve a constant angle. A press brake’s bending precision is eff ected by the deviations of the upper and lower table as well as other factors. Press brakes deviate from the opposite direction. In fact, penetration of the force obtained into the tool is not constant and the angle is not the same over the length of the machine. Independent right and left axes (Y1 and Y2) are controlled by proportional valves and linear position control system. The crowning system distributes the bending force equally to each point of the bending part to ensure correct bending results.

WILA Type Tool Clamping System

WILA Type Bottom and Top Tool Hydraulic Clamping System.

Mitsubishi Servo Motors and Drivers

The movement of the backgauge is operated by the CNC control unit in hydraulic press brakes. The high performance servo motors produced by Mitsubishi move the bearing axes. Precision parts are produced by these motors. The electrical circuit components used are Siemens, Telemecanique and Schneider brand products.

Backgauge systems

Hilalsan design features a special, powerful and precise backgauge system that works on REXROTH brand linear guideways at side counters and large-sized ball screws:

  • X BACKGAUGE.
  • X-R BACKGAUGE.
  • X-R-Z1-Z2-X5-X6 BACKGAUGE.

The special design has very strong construction due to its strong mechanical structure and can withstand large loads. The backgauge finger blocks move on top of the double-rail and aluminum-plated top profile. These backgauge finger blocks are very sensitive and can be adjusted from any point.

Laser finger protection

Easily adjustable front Laser finger protection with linear guideways and GIVI Magnescale.

REXROTH Hydraulic System

  • REXROTH Hydraulic Block.
  • REXROTH Pre-caharge Valve.
  • REXROTH Hydraulic Pump.
  • REXROTH Pressure and Air Filters.
  • Modular Hydraulic Tank.

Lubrication Systems

Manual or Motorized Central Lubrication.

The top plate connections

The top plate connections are mounted with double springs as well as spherical connection to the cylinders with double safety. The parallelism with the top plate can be adjusted more precisely and the proportional valves can work synchronously with each other.

Machining of the frame

The press brake bodies machined in 5 Axis CNC machines are able to make more precise bendings and to reduce the friction coefficients to minimum level.

Show more 10
Specifications
Information available
in full version
Lineup
CAP-1360
600 Maximal bending pressure (blankholder), kN
1300 Working length, mm
185 Maximal traverse travel, mm
CAP-2060
600 Maximal bending pressure (blankholder), kN
2100 Working length, mm
185 Maximal traverse travel, mm
CAP-26100
1000 Maximal bending pressure (blankholder), kN
2600 Working length, mm
205 Maximal traverse travel, mm
CAP-3100
1000 Maximal bending pressure (blankholder), kN
3100 Working length, mm
265 Maximal traverse travel, mm
CAP-3135
1350 Maximal bending pressure (blankholder), kN
3100 Working length, mm
265 Maximal traverse travel, mm
CAP-3175
1750 Maximal bending pressure (blankholder), kN
3100 Working length, mm
265 Maximal traverse travel, mm
CAP-3220
2200 Maximal bending pressure (blankholder), kN
3100 Working length, mm
265 Maximal traverse travel, mm
CAP-3270
2700 Maximal bending pressure (blankholder), kN
3100 Working length, mm
265 Maximal traverse travel, mm
CAP-3320
3200 Maximal bending pressure (blankholder), kN
3100 Working length, mm
315 Maximal traverse travel, mm
CAP-3400
4000 Maximal bending pressure (blankholder), kN
3100 Working length, mm
315 Maximal traverse travel, mm
CAP-37175
1750 Maximal bending pressure (blankholder), kN
3700 Working length, mm
265 Maximal traverse travel, mm
CAP-37220
2200 Maximal bending pressure (blankholder), kN
3700 Working length, mm
265 Maximal traverse travel, mm
CAP-37320
3200 Maximal bending pressure (blankholder), kN
3700 Working length, mm
315 Maximal traverse travel, mm
CAP-4135
1350 Maximal bending pressure (blankholder), kN
4100 Working length, mm
265 Maximal traverse travel, mm
CAP-4175
1750 Maximal bending pressure (blankholder), kN
4100 Working length, mm
265 Maximal traverse travel, mm
CAP-4220
2200 Maximal bending pressure (blankholder), kN
4100 Working length, mm
265 Maximal traverse travel, mm
CAP-4270
2700 Maximal bending pressure (blankholder), kN
4100 Working length, mm
265 Maximal traverse travel, mm
CAP-4320
3200 Maximal bending pressure (blankholder), kN
4100 Working length, mm
315 Maximal traverse travel, mm
CAP-4400
4000 Maximal bending pressure (blankholder), kN
4100 Working length, mm
315 Maximal traverse travel, mm
CAP-6220
2200 Maximal bending pressure (blankholder), kN
6100 Working length, mm
265 Maximal traverse travel, mm
CAP-6320
3200 Maximal bending pressure (blankholder), kN
6100 Working length, mm
315 Maximal traverse travel, mm
CAP-6400
4000 Maximal bending pressure (blankholder), kN
6100 Working length, mm
315 Maximal traverse travel, mm
CAP-6600
6000 Maximal bending pressure (blankholder), kN
6100 Working length, mm
365 Maximal traverse travel, mm
CAP-6800
8000 Maximal bending pressure (blankholder), kN
6100 Working length, mm
415 Maximal traverse travel, mm
CAP-61000
10000 Maximal bending pressure (blankholder), kN
6100 Working length, mm
515 Maximal traverse travel, mm
CAP-61250
12500 Maximal bending pressure (blankholder), kN
6100 Working length, mm
515 Maximal traverse travel, mm
Lineup (26)
Supplier

Established in 1984, HILALSAN started with manual sheet metal shears and now continues with Hydraulic Ironworkers, CNC Hydraulic Presses, Mechanical Guillotine Shears with Reducer, CNC Hydraulic Guillotine Shears and CNC Hydraulic Press Brakes.

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