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Vertical machining centers with conversational CNC control
FRYER VB

Product rating
4
/5
Performance
5
/5
CNC functionality
4
/5
Construction quality
5
/5
Scope of supply and options
5
/5
Price / Performance
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Description

The VB powerful machining center series focuses on large part processing and tool manufacture.

Advantages:

  • Boxway construction slides with Turcite B linings.
  • High-precision spindle bearings ABEC 9.
  • Spindle power up to 41 kW.
  • Steel casing for slides.
  • Counterweight-balanced Z axis.
  • Chip collector and shielding at the column side.
Design features
Specifications

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

CNC system with conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • Modeling of 3D solids.

Smooth movement and rapid traverse

Movements are smooth and rapid traverse can increase up to 30 m/min; extra endurance is provided by sliding boxways that feature special Turcite B anti-friction way and gib liners.

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
 
Specifications VB-60 VB-80 VB-100 VB-120 VB-160
X-axis movement, mm 1525 2032 2540 3085 4065
Y-axis movement, mm 762 889 890 1016 (1270) 1016 (1270)
Z-axis movement, mm 711 660 (864) 660 (864) 1016 1016
Load carrying capacity of the table at even pressure distribution, kg 1814 2268 2268 2950 2950
Table dimensions 610 x 1854 762 x 2362 760 x 2845 1015 x 3200 1015 x 4190
T-shaped slots numb. of /mm 5 / 18 5 / 18 5 / 18 5 / 18 5 / 18
Table height from the floor, mm 813 889 889 889 889
Motor power (at peak), kW 18,5 (30) 18,5 (30) 18,5 (30) 18,5 (30) 18,5 (30)
Spindle speed, rpm 8500 (6000, 10000, 12000, 15000) 8500 (6000, 10000, 12000, 15000) 8500 (6000, 10000, 12000, 15000) 8500 (6000, 10000, 12000, 15000) 8500 (6000, 10000, 12000, 15000)
Spindle torque, Nm 210 при 350 об/мин 210 при 350 об/мин 210 при 350 об/мин 210 при 350 об/мин 210 при 350 об/мин
Cone type ВТ40 (ВТ50) ВТ40 (ВТ50) ВТ40 (ВТ50) ВТ40 (ВТ50) ВТ40 (ВТ50)
Distance from spindle nose to tabletop (Max – Min), mm 762 - 51 762 - 102 762 - 102 1168 - 102 1168 - 102
Distance from spindle center to column, mm 775 914 914 1067 (1295) 1067 (1295)
Number of tool positions, pos. 24 (16,30,40) 24 (16,30,40) 24 (16,30,40) 24 (16,30,40) 24 (16,30,40)
Tool changeover time, sec 3 3 3 3 3
Tool changeover time chip-to-chip, sec 7 7 7 7 7
Maximal sheet dimensions (X x Y coordinates), mm x mm 104 104 104 104 104
Maximal workpiece weight with support, kg 7 7 7 7 7
Maximal bending length, mm 380 380 380 380 380
Positioning precision, mm +/-0,005 +/-0,005 +/-0,005 +/-0,005 +/-0,005
Repeatability, mm +/-0,0025 +/-0,0025 +/-0,0025 +/-0,0025 +/-0,0025
Rapid traverse, m/min 17 15 10 10 10
Pressure on axis (at peak), kg 1440 - X,Y ось; 2447 - Z ось 1440 - X,Y ось; 2447 - Z ось 1440 - X,Y ось; 2447 - Z ось 1440 - X,Y ось; 2447 - Z ось 1440 - X,Y ось; 2447 - Z ось
Air connection 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин
Coolant tank, l 75 75 75 75 75
Coolant flow, l/min 11 11 11 11 11
Connection requirements 40(80)А / 380-430В переменный ток 3 фазы 40(80)А / 380-430В переменный ток 3 фазы 40(80)А / 380-430В переменный ток 3 фазы 40(80)А / 380-430В переменный ток 3 фазы 40(80)А / 380-430В переменный ток 3 фазы
Transportation mode dimensions, mm 2108 x 2337 x 2337 2540 x 2388 x 2438 3084 x 2388 x 2438 3556 x 2667 x 2667 4572 x 2667 x 2667
Operating mode dimensions, mm 4318 x 2540 x 2794 5588 x 2794 x 2794 6096 x 2794 x 2794 6604 x 3084 x 2921 7620 x 3084 x 2921
Machine weight, kg 6800 8390 9300 14515 16780
 
Design features

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

CNC system with conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • Modeling of 3D solids.

Smooth movement and rapid traverse

Movements are smooth and rapid traverse can increase up to 30 m/min; extra endurance is provided by sliding boxways that feature special Turcite B anti-friction way and gib liners.

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
Show more 6
Specifications
Information available
in full version
Lineup
VB-60
1525 X-axis movement, mm
762 Y-axis movement, mm
711 Z-axis movement, mm
VB-80
2032 X-axis movement, mm
889 Y-axis movement, mm
660 (864) Z-axis movement, mm
VB-100
2540 X-axis movement, mm
890 Y-axis movement, mm
660 (864) Z-axis movement, mm
VB-120
3085 X-axis movement, mm
1016 (1270) Y-axis movement, mm
1016 Z-axis movement, mm
VB-160
4065 X-axis movement, mm
1016 (1270) Y-axis movement, mm
1016 Z-axis movement, mm
Lineup (5)
Supplier

Fryer Machine Systems bases its operation on three core principles: build a quality product, price it fairly and provide exceptional service.

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