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Toolroom milling machines with conversational CNC control
FRYER MB-R

Product rating
5
/5
Technological flexibility
5
/5
CNC functionality
4
/5
Construction quality
5
/5
Scope of supply and options
4
/5
Price / Performance
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Description

MB-R Series milling machines are designed for tool repair and manufacture. The handy control system allows quick and efficient programming and handling multiple part types at the same time. Series is equipped with high-precision spindle cartridge and conversational CNC, which makes control of the machine simple and convenient.

General features of MB-R Series:

ABEC 9 precision spindle bearings

Automatic 12 or 20-station tool changer 

Manual control option for all axes

High speed up to 12,000 rpm spindle

C3 grade double-nut ballscrews

Boxway construction slides

CNC control with conversational mode

Design features
Specifications

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

Up-to-the-minute CNC conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • 3D solids modeling.

Extra rigidity

Extra rigidity is achieved by means of sliding boxways that feature special Turcite B anti-friction way and gib liners.

Unique handwheel option for manual chamfering control and software shutdown 

The operator can control X and Y axis travel using a pair of electronic handwheels as well as move the spindle up and down by help of the third handwheel. Handwheels are located conveniently on the front panel of the machine and can also be used to manage the Handwheel Run program mode. Handwheels allow operating two axes simultaneously. The control mode can be enabled using both absolute and relative coordinates.

High speed spindle with ABEC9 precision bearings

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
 
Specifications MB-10R MB-14R MB-15R MB-16R
X-axis movement, mm 810 1015 1270 1525
Y-axis movement, mm 430 510 635 635
Z-axis movement, mm 480 510 610 610
Load carrying capacity of the table at even pressure distribution, kg 906 1110 1335 1335
Table dimensions 355 x 1270 405 x 1370 430 x 1600 455 x 1780
T-shaped slots numb. of /mm 3 / 16 3 / 16 5 / 16 5 / 16
Table height from the floor, mm 787 838 914 914
Motor power (at peak), kW 9(15) 9(15) 11(15) 11(15)
Spindle torque, Nm 54 54 68 68
Spindle speed, rpm 8000(12000) 8000(12000) 8000(12000) 8000(12000)
Cone type BT40 BT40 BT40 BT40
Distance from spindle nose to tabletop (Max – Min), mm 584 - 102 660 - 127 711 - 102 711 - 102
Distance from spindle nose to table center, mm 445 508 635 635
Number of tool positions, pos. 12(20) 12(20) 12(20) 12(20)
Tool changeover time, sec 7 7 7 7
Tool choice Двунаправленный Двунаправленный Двунаправленный Двунаправленный
Maximal sheet dimensions (X x Y coordinates), mm x mm 130 130 130 130
Maximal workpiece weight with support, kg 7 7 7 7
Maximal bending length, mm 280 280 280 280
Positioning precision, mm +/-0,005 +/-0,005 +/-0,005 +/-0,005
Repeatability, mm +/-0,0025 +/-0,0025 +/-0,0025 +/-0,0025
Rapid traverse, m/min 10 м/мин 10 м/мин 10 м/мин 10 м/мин
Pressure on axis (at peak), kg 1993 1993 1993 1993
Air connection 5,9 бар - 85 л/мин 5,9 бар - 85 л/мин 5,9 бар - 85 л/мин 5,9 бар - 85 л/мин
Coolant tank, l 55 55 60 60
Coolant flow, l/min 11 11 11 11
Connection requirements 40А / 380-430В переменный ток 3 фазы 40А / 380-430В переменный ток 3 фазы 40А / 380-430В переменный ток 3 фазы 40А / 380-430В переменный ток 3 фазы
Transportation mode dimensions, mm 1524 x 1701,8 x 1905 1524 x 1930,4 x 2159 1727 x 2083 x 2286 1905 x 2083 x 2286
Operating mode dimensions, mm 2616 x 1702 x 2489 2870 x 1930 x 2489 4064 x 2083 x 2667 4318 x 2083 x 2667
Machine weight, kg 2265 3171 4077 4530
 
Design features

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

Up-to-the-minute CNC conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • 3D solids modeling.

Extra rigidity

Extra rigidity is achieved by means of sliding boxways that feature special Turcite B anti-friction way and gib liners.

Unique handwheel option for manual chamfering control and software shutdown 

The operator can control X and Y axis travel using a pair of electronic handwheels as well as move the spindle up and down by help of the third handwheel. Handwheels are located conveniently on the front panel of the machine and can also be used to manage the Handwheel Run program mode. Handwheels allow operating two axes simultaneously. The control mode can be enabled using both absolute and relative coordinates.

High speed spindle with ABEC9 precision bearings

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
Show more 8
Specifications
Information available
in full version
Lineup
MB-10R
810 X-axis movement, mm
430 Y-axis movement, mm
480 Z-axis movement, mm
MB-14R
1015 X-axis movement, mm
510 Y-axis movement, mm
510 Z-axis movement, mm
MB-15R
1270 X-axis movement, mm
635 Y-axis movement, mm
610 Z-axis movement, mm
MB-16R
1525 X-axis movement, mm
635 Y-axis movement, mm
610 Z-axis movement, mm
Lineup (4)
Supplier

Fryer Machine Systems bases its operation on three core principles: build a quality product, price it fairly and provide exceptional service.

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