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Vertical traveling column machining centers from Series
FRYER TС-V

Product rating
4
/5
Performance
5
/5
CNC functionality
4
/5
Construction quality
5
/5
Scope of supply and options
5
/5
Price / Performance
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Description

Perfect for machining heavy large parts, castings, long profiles, bars, etc. High dynamics and speed of travel when working with large parts. Possibility of combined treatment with a unique option – tilting milling head (± 90 °) and a high-speed 18,000 RPM spindle offers great opportunities for processing complicated profiles and parts. Several separated working areas and work in a "pendulum mode" can provide significant reduction of processing downtime.

General features of the TC-V series:

  • A wide selection of unique options.
  • Linear roller ways of increased rigidity.
  • Spindle power up to 30 kW.
  • 24 and 40 tool ATC
  • CNC system with conversational mode.
Design features
Specifications (4)

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

CNC system with conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • Modeling of 3D solids.

Redex DualDrive system

Due to its torsional winding connection of pinions, Redex DualDrive system has no side play. The advantage of this system is that it needs one servomotor only which greatly simplifies the drive control and reliability of the entire system.

Widely spaced linear ways

Widely spaced linear ways are positioned as close to the working area as possible which prevents deflection at the time of movement of the column.

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
 
Specifications TC-120V TC-160V TC-240V TC-320V
X-axis movement, mm 3048 4064 6096 8128
Y-axis movement, mm 610 610 610 610
Z-axis movement, mm 610 610 610 610
Load carrying capacity of the table at even pressure distribution, kg 1000 4500 6350 8150
Table dimensions 3048 x 610 4064 x 610 6096 x 610 8128 x 610
T-shaped slots numb. of /mm 5 \ 20 5 \ 20 5 \ 20 5 \ 20
Table height from the floor, mm 965 965 965 965
Motor power (at peak), kW 18,5 (30) 18,5 (30) 18,5 (30) 18,5 (30)
Spindle speed, rpm 8500 (15000) 8500 (15000) 8500 (15000) 8500 (15000)
Spindle torque, Nm 210 Нм при 350 об/мин 210 при 350 об/мин 210 при 350 об/мин 210 при 350 об/мин
Cone type BT-40 BT-40 BT-40 BT-40
Distance from spindle nose to tabletop (Max – Min), mm 711 - 102 711 - 102 711 - 102 711 - 102
Distance from spindle center to column, mm 610 610 610 610
Number of tool positions, pos. 24 (40, 60) 24 (40, 60) 24(40, 60) 24(40, 60)
Tool changeover time, sec 3 3 3 3
Tool changeover time chip-to-chip, sec 4 4 4 4
Maximal sheet dimensions (X x Y coordinates), mm x mm 90 90 90 90
Maximal workpiece weight with support, kg 7 7 7 7
Maximal bending length, mm 280 280 280 280
Positioning precision, mm +/-0,005 (требуются оптические линейки на оси X) +/-0,005 (требуются оптические линейки на оси X) +/-0,005 (требуются оптические линейки на оси X) +/-0,005 (требуются оптические линейки на оси X)
Repeatability, mm +/-0,0025 +/-0,0025 +/-0,0025 +/-0,0025
Rapid traverse, m/min 30 30 30 30
Pressure on axis (at peak), kg 2247 2247 2247 2247
Air connection 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин 6,3 бар – 142 л/мин
Coolant tank, l 340 340 340 340
Coolant flow, l/min 19 19 19 19
Connection requirements 40(60)А / 380-430В переменный ток 3 фазы 40(60)А / 380-430В переменный ток 3 фазы 40(60)А / 380-430В переменный ток 3 фазы 40(60)А / 380-430В переменный ток 3 фазы
Operating mode dimensions, mm 6223 x 3505 x 2997 7874 x 3505 x 2997 9525 x 3505 x 2997 11176 x 3505 x 2997
Machine weight, kg 15422 18143 20865 22680
 
Design features

The cast frame

The high rigidity of the machine is achieved through a cast 45° inclined frame made of the patented material MEEHANITE strength of which is 2 times superior to gray iron.

CNC system with conversational mode

The touch control system is developed on the basis of the powerful and flexible Siemens platform. It is designed for maximum performance and provides everything necessary for fast and efficient production:

  • Conversational mode for simple programming.
  • A full set of production cycle programming software.
  • Hot keys and resource control.
  • G-code programming and editing that is compatible with Fanuc, Siemens and Haas G-codes.
  • Automatic calculation of dimensions missing from the drawing.
  • Real-time visualization available while programming.
  • Modeling of 3D solids.

Redex DualDrive system

Due to its torsional winding connection of pinions, Redex DualDrive system has no side play. The advantage of this system is that it needs one servomotor only which greatly simplifies the drive control and reliability of the entire system.

Widely spaced linear ways

Widely spaced linear ways are positioned as close to the working area as possible which prevents deflection at the time of movement of the column.

High-tech brushless electric motors

  • Brushless alternating current servomotors
  • Rare-earth magnets provide higher torque.
  • DriveClic high-resolution sensors.
  • Totally sensor controlled – no access to reference positions needed.
  • High-tech cables from Siemens.

Systematic testing of mechanics

  • Test run time – 100 hours
  • Measurements and temperature changes are recorded also during the night-time work
  • More than 89 different inspections for mechanics
  • Precision granite surface plates and indicators are calibrated annually
  • Full cooling system check
  • Each bolt is tightened to its specification and marked
  • Customary process upgrades

Full electronic quality control of each machine

  • Laser calibration of all 3 axes by Renishaw.
  • Renishaw Ballbar system tests.
  • Electronic balancing of all rotating components.

Precision and performance quality control

  • A sample part Circle Diamond Square cutting test.
  • Exact sample part measurements made after the test.
  • Full test report given after checking the sample part.

International quality certificate delivered with every machine

  • Laser calibration report
  • Ballbar test calibration report
  • Circle Diamond Square Test sample
  • Quality certificate assigned by Manufacturer, Chief Inspector, and Electric Engineer
Show more 7
Specifications
Information available
in full version
Lineup
TC-120V
3048 X-axis movement, mm
610 Y-axis movement, mm
610 Z-axis movement, mm
TC-160V
4064 X-axis movement, mm
610 Y-axis movement, mm
610 Z-axis movement, mm
TC-240V
6096 X-axis movement, mm
610 Y-axis movement, mm
610 Z-axis movement, mm
TC-320V
8128 X-axis movement, mm
610 Y-axis movement, mm
610 Z-axis movement, mm
Lineup (4)
Supplier

Fryer Machine Systems bases its operation on three core principles: build a quality product, price it fairly and provide exceptional service.

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