Robur International

Hydraulic guillotine shear
HILALSAN HYPER

Product rating
4
/5
Technological flexibility
4
/5
Construction quality
5
/5
Level of technical solutions
5
/5
Price / Performance
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Description
HYPER Series CNC Variable Rake Hydraulic Guillotine Shears that provide the appropriate solutions for your needs, proved to be user friendly with its advanced technological features produced with high efficiency, precision and performance criteria. The HYPER Seires CNC Variable Rake Hydraulic Guillotine Shears has proved to be the best and strongest in the industry with its ease of use. When you enter the length, thickness and material information of the sheet which will be cut into the easily programmable control unit; gap distance, cutting angle stroke and cutting length are automatically adjusted instantaneously. While providing flexibility for different production requirements, the time loss was totally eliminated by targeting high productivity.
  • The machine frame is manufactured with advanced technology with very precise tolerances and stress relieved with large welded components.
  • All tensile points are designed with large radii and strain accumulation and possible welding cracks are eliminated.
  • The lower table and upper table inertia are designed for optimum value for the minimum deformation aff ecting the cutting quality.
  • The top plate is designed to be positioned vertically so that the roller bearings, piston bearings and felts can compensate for vertical loads.
  • The hydraulic cylinder is designed as double-sided and honed to a surface quality of 2 microns. Thus, minimum wear resistance is created for the felts. The cylinder bodies are manufactured as SAE 1040 material forged.
  • The hydraulic cylinders are specially designed and the upper table is mounted with cylinder springs and doubly secure to cylinders as spherical connection. At this point, the power that generated during cutting is evenly distributed to the machine body.
  • Piston head features: Omega-type felts are fi tted with wide bronze bearings, semi-angled sleeves.
  • The Hilalsan hydraulic system allows precise usage at all pressure values up to the maximum operating pressure. At the same time, with these pressure values, precise cylinder positioning, synchronization and repeatability are achieved.
  • Backgauge system is manufactured in accordance with environmental conditions. Backgauge bearings are made for heavy conditions with double bearers. Scrapping type bearings are used against dust and other particles that will accumulate in the linear guideways against dusty environmental conditions.
  • The outer surface of the machine is painted with two layers of paint at least 60 microns in thickness to protect against weather conditions. Paint drying is done gradually in diff erent time and temperature ranges in stateof- the-art ovens.
Design features
Specifications

Standard Features

  • Elgo P40T Colored Touchscreen Cnc Control Unit.
  • Full Length Finger Guards Cage.
  • Lightning.
  • Shadow line.
  • Ball integrated front tables.
  • AC Motorized back gauge, 1000 mm with Automatic swing-up.
  • Squaring arm with scale & T-Slot & Tilting stop (L= 1000 mm).
  • Support arms (L=1000 mm).
  • Back Safety System.
  • Foot Pedal with Emergency Stop Button.
  • Rexroth Hydraulic System.
  • Siemens, Telemecanique, Schneider and Mitsubishi brand Electrical Components.
  • Top and Bottom Blades Made of Böhler Brand Steel.

Optional Features

  • Pneumatic sheet support system (Back).
  • Full Length Flip-up Finger Guards Cage.
  • 0-180° Front angle gauge.
  • Sheet Slider (Back).
  • Laser Cutting Line.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.

Elgo P40T Colored Touchscreen CNC Control Unit

  • Live Color & High Contrast TFT Touch Screen.
  • Material depending gap, angle and pressure calculation.
  • Automatic Gap Adjustment.
  • Automatic Cutting Angle Adjustment.
  • Automatic Cutting Length Adjustment.
  • Automatic Backgauge Correction.
  • Automatic Backgauge Parking.
  • Sheet Support.
  • Hold-down pressure managment.
  • System Pressure Managment.
  • Program memory.
  • Language Selection.

Machining of the frame

The guillotine shear bodies machined in 5 Axis CNC machines are able to make more precise cuts.

Motorized back gauge

AC Motorized back gauge, 1000 mm with Automatic swing-up.

Finger Guards Cage

Full Length Flip-up Finger Guards Cage.

Sheet support system

Pneumatic sheet support system (Modular).

Hold-down system

  • Hold-down lugs that prevent from moving of the sheet during cutting.
  • Lightning for cutting line & Shadow line.
  • Ball integrated front tables.
Back Safety System

Rexroth Hydraulic System

Lubrication Systems

Manual or Motorized Central Lubrication.

 
Specifications AGM-3006 AGM-3010 AGM-3013 AGM-3016 AGM-3020 AGM-4006 AGM-4010 AGM-4013 AGM-4016 AGM-4020 AGM-6006 AGM-6010 AGM-6013 AGM-6016 AGM-6020 AGM-8006 AGM-8010
Maximal thickness, steel (450 Н/mm2), mm 6 10 13 16 20 6 10 13 16 20 6 10 13 16 20 6 10
Maximal thickness, stainless steel (700 Н/mm2), mm 4 7.5 10 12 15 4 7.5 10 12 15 4 7.5 10 12 15 4 7.5
Cutting length, mm 3080 3080 3080 3080 3080 4080 4080 4080 4080 4080 6080 6080 6080 6080 6080 8100 8100
Throat, mm 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150
Blade angle, degrees 0.3 / 2 0.3 / 2.1 0.3 / 2.3 0.3 / 2.3 0.3 / 2.3 0.3 / 2 0.3 / 2.1 0.3 / 2.3 0.3 / 2.3 0.3 / 2.3 0.3 / 1.5 0.3 / 2 0.3 / 2.3 0.3 / 2.3 0.3 / 3.0 0.3 / 3.0 0.3 / 3.0
Tailstock travel, mm 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000
Number of sheet holding clamps, pcs 13 16 19 16 18 20 20 20 20 21 29 29 29 29 29 38 38
General motor power, kW 11 18.5 22 30 45 11 18.5 22 30 45 18.5 22 30 45 45 22 30
Number of cuts per minute, pcs 12 / 21 9 / 19 9 / 17 7 / 12 6 / 11 10 / 20 8 / 17 7 / 13 5 / 10 4 / 8 7 / 11 6 / 10 5 / 10 29 3 / 6 4 / 8 3 / 6
Length, mm 4090 4120 4140 4160 4200 5150 5180 5230 5250 5300 7300 7300 7350 7400 7500 9100 9150
Width, mm 2060 2120 2150 2220 2300 2100 2150 3800 2200 2220 2150 2150 2200 2200 2750 2150 2200
Height, mm 1900 2100 2400 2530 3850 2050 3750 2500 2850 2950 2700 3750 2950 3350 3460 3100 3200
Approximate machine mass, kg 7000 8600 11000 16700 19400 9400 13000 15500 21500 26000 23000 25000 30800 36500 51000 65000 78000
 
Design features

Standard Features

  • Elgo P40T Colored Touchscreen Cnc Control Unit.
  • Full Length Finger Guards Cage.
  • Lightning.
  • Shadow line.
  • Ball integrated front tables.
  • AC Motorized back gauge, 1000 mm with Automatic swing-up.
  • Squaring arm with scale & T-Slot & Tilting stop (L= 1000 mm).
  • Support arms (L=1000 mm).
  • Back Safety System.
  • Foot Pedal with Emergency Stop Button.
  • Rexroth Hydraulic System.
  • Siemens, Telemecanique, Schneider and Mitsubishi brand Electrical Components.
  • Top and Bottom Blades Made of Böhler Brand Steel.

Optional Features

  • Pneumatic sheet support system (Back).
  • Full Length Flip-up Finger Guards Cage.
  • 0-180° Front angle gauge.
  • Sheet Slider (Back).
  • Laser Cutting Line.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.

Elgo P40T Colored Touchscreen CNC Control Unit

  • Live Color & High Contrast TFT Touch Screen.
  • Material depending gap, angle and pressure calculation.
  • Automatic Gap Adjustment.
  • Automatic Cutting Angle Adjustment.
  • Automatic Cutting Length Adjustment.
  • Automatic Backgauge Correction.
  • Automatic Backgauge Parking.
  • Sheet Support.
  • Hold-down pressure managment.
  • System Pressure Managment.
  • Program memory.
  • Language Selection.

Machining of the frame

The guillotine shear bodies machined in 5 Axis CNC machines are able to make more precise cuts.

Motorized back gauge

AC Motorized back gauge, 1000 mm with Automatic swing-up.

Finger Guards Cage

Full Length Flip-up Finger Guards Cage.

Sheet support system

Pneumatic sheet support system (Modular).

Hold-down system

  • Hold-down lugs that prevent from moving of the sheet during cutting.
  • Lightning for cutting line & Shadow line.
  • Ball integrated front tables.
Back Safety System

Rexroth Hydraulic System

Lubrication Systems

Manual or Motorized Central Lubrication.

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Specifications
Information available
in full version
Lineup
Lineup Maximal thickness, steel (450 Н/mm2), mm Maximal thickness, stainless steel (700 Н/mm2), mm Cutting length, mm
AGM-3006 6 4 3080
AGM-3010 10 7.5 3080
AGM-3013 13 10 3080
AGM-3016 16 12 3080
AGM-3020 20 15 3080
AGM-4006 6 4 4080
AGM-4010 10 7.5 4080
AGM-4013 13 10 4080
AGM-4016 16 12 4080
AGM-4020 20 15 4080
AGM-6006 6 4 6080
AGM-6010 10 7.5 6080
AGM-6013 13 10 6080
AGM-6016 16 12 6080
AGM-6020 20 15 6080
AGM-8006 6 4 8100
AGM-8010 10 7.5 8100
Lineup (17)
Supplier

Established in 1984, HILALSAN started with manual sheet metal shears and now continues with Hydraulic Ironworkers, CNC Hydraulic Presses, Mechanical Guillotine Shears with Reducer, CNC Hydraulic Guillotine Shears and CNC Hydraulic Press Brakes.

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