Robur International

Hydraulic guillotine shear
HILALSAN FORCE

Product rating
4
/5
Technological flexibility
4
/5
Construction quality
4
/5
Level of technical solutions
5
/5
Price / Performance
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Description

FORCE Series NC Hydraulic Guillotine Shears that provide the appropriate solutions for your needs, proved to be user friendly with its advanced technological features produced with high efficiency, precision and performance criteria. The FORCE Series NC Hydraulic Guillotine Shears has proved to be the best and strongest in the industry with its ease of use. While providing flexibility for diff erent production requirements, the time loss was totally eliminated by targeting high productivity.

  • The machine frame is manufactured with advanced technology with very precise tolerances and stress relieved with large welded components. All tensile points are designed with large radii and strain accumulation and possible welding cracks are eliminated.
  • The lower table and upper table inertia are designed for optimum value for the minimum deformation aff ecting the cutting quality.
  • The top plate is designed to be positioned vertically so that the roller bearings, piston bearings and felts can compensate for vertical loads.
  • The hydraulic cylinder is designed as double-sided and honed to a surface quality of 2 microns. Thus, minimum wear resistance is created for the felts. The cylinder bodies are manufactured as SAE 1040 material forged.
  • The hydraulic cylinders are specially designed and the upper table is mounted with cylinder springs and doubly secure to cylinders as spherical connection. At this point, the power that generated during cutting is evenly distributed to the machine body.
  • Piston head features: Omega-type felts are fi tted with wide bronze bearings, semi-angled sleeves.
  • The Hilalsan hydraulic system allows precise usage at all pressure values up to the maximum operating pressure. At the same time, with these pressure values, precise cylinder positioning, synchronization and repeatability are achieved.
  • Backgauge system is manufactured in accordance with environmental conditions. Backgauge bearings are made for heavy conditions with double bearers. Scrapping type  bearings are used against dust and other particles that will accumulate in the linear guideways against dusty environmental conditions.
  • The outer surface of the machine is painted with two layers of paint at least 60 microns in thickness to protect against weather conditions. Paint drying is done gradually in different time and temperature ranges in stateof-the-art ovens.
Design features
Specifications

Standard Features

  • BRL 401.2 NC Control Unit.
  • Manual Blade Gap Adjustment.
  • Full Length Finger Guards Cage.
  • Lightning.
  • Shadow line.
  • Ball integrated front tables.
  • AC Motorized back gauge, 1000 mm with Automatic swing-up.
  • Squaring arm with scale & T-Slot & Tilting stop (L= 1000 mm).
  • Support arms (L=1000 mm).
  • Back Safety System.
  • Foot Pedal with Emergency Stop Button.
  • Rexroth Hydraulic System.
  • Siemens, Telemecanique, Schneider and Mitsubishi brand Electrical Components.
  • Top and Bottom Blades Made of Böhler Brand Steel.

Optional Features

  • Elgo P40T CNC & Automatic Backgauge and Blade Gap Adjustment.
  • Pneumatic sheet support system (Back).
  • Full Length Flip-up Finger Guards Cage.
  • 0-180° Front angle gauge.
  • Sheet Slider (Back).
  • Laser Cutting Line.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.

BRL 401.2 NC Control Unit

  • Use encoder which supply between 5 VDC to 30 VDC.
  • Inch / Metric measuring unit.
  • Measure 0 – 10 meter.
  • 0,1 mm / 0,001 inch sensivity (Adjustable).
  • Automatic / Semi Automatic and manual operating mode.
  • 10 Diff erent Set Position and Set Count value.
  • Optional working with 100 programme, 10 set value.
  • Working without set values (Single mode).
  • Upper and lower limit defi nition.
  • Double speed position control operation.
  • Warning with error messages.
  • Programmable manual movement keys.
  • Retraction capability.
  • Saves set position and count values when power off.
  • Programmable direction models for each axis.

Machining of the frame

The guillotine shear bodies machined in 5 Axis CNC machines are able to make more precise cuts.

Motorized back gauge

AC Motorized back gauge, 1000 mm with Automatic swing-up.

Finger Guards Cage

Full Length Flip-up Finger Guards Cage.

Sheet support system

Pneumatic sheet support system (Modular).

Hold-down system

  • Hold-down lugs that prevent from moving of the sheet during cutting.
  • Lightning for cutting line & Shadow line.
  • Ball integrated front tables.

Back Safety System

Rexroth Hydraulic System

Lubrication Systems

Manual or Motorized Central Lubrication.

 
Specifications HGM-2506 HGM-3006 HGM-3010 HGM-3013 HGM-3016 HGM-4006 HGM-4010 HGM-4013
Maximal thickness, steel (450 Н/mm2), mm 6 6 10 13 16 6 10 13
Maximal thickness, stainless steel (700 Н/mm2), mm 4 4 7.5 10 12 4 7.5 10
Cutting length, mm 2580 3080 3080 3080 3080 4080 4080 4080
Throat, mm 150 150 150 150 150 150 150 150
Blade angle, degrees 1.5 1.5 2 2.1 2.25 1.5 1.5 1.8
Tailstock travel, mm 1000 1000 1000 1000 1000 1000 1000 1000
Number of sheet holding clamps, pcs 10 13 16 19 16 20 20 20
General motor power, kW 11 11 18.5 22 30 11 18.5 22
Number of cuts per minute, pcs 17 15 13 13 9 12 8 8
Length, mm 3590 4090 4120 4140 4160 5150 5180 5230
Width, mm 2000 2000 2050 2100 2150 2050 2100 2150
Height, mm 3600 1800 3650 3700 2400 1950 2250 2400
Approximate machine mass, kg 5300 6200 7800 10000 15000 8500 11700 14000
 
Design features

Standard Features

  • BRL 401.2 NC Control Unit.
  • Manual Blade Gap Adjustment.
  • Full Length Finger Guards Cage.
  • Lightning.
  • Shadow line.
  • Ball integrated front tables.
  • AC Motorized back gauge, 1000 mm with Automatic swing-up.
  • Squaring arm with scale & T-Slot & Tilting stop (L= 1000 mm).
  • Support arms (L=1000 mm).
  • Back Safety System.
  • Foot Pedal with Emergency Stop Button.
  • Rexroth Hydraulic System.
  • Siemens, Telemecanique, Schneider and Mitsubishi brand Electrical Components.
  • Top and Bottom Blades Made of Böhler Brand Steel.

Optional Features

  • Elgo P40T CNC & Automatic Backgauge and Blade Gap Adjustment.
  • Pneumatic sheet support system (Back).
  • Full Length Flip-up Finger Guards Cage.
  • 0-180° Front angle gauge.
  • Sheet Slider (Back).
  • Laser Cutting Line.
  • Oil Heaters.
  • Oil Fan Cooler.
  • Manual Central Lubrication.
  • Motorized Central Lubrication.

BRL 401.2 NC Control Unit

  • Use encoder which supply between 5 VDC to 30 VDC.
  • Inch / Metric measuring unit.
  • Measure 0 – 10 meter.
  • 0,1 mm / 0,001 inch sensivity (Adjustable).
  • Automatic / Semi Automatic and manual operating mode.
  • 10 Diff erent Set Position and Set Count value.
  • Optional working with 100 programme, 10 set value.
  • Working without set values (Single mode).
  • Upper and lower limit defi nition.
  • Double speed position control operation.
  • Warning with error messages.
  • Programmable manual movement keys.
  • Retraction capability.
  • Saves set position and count values when power off.
  • Programmable direction models for each axis.

Machining of the frame

The guillotine shear bodies machined in 5 Axis CNC machines are able to make more precise cuts.

Motorized back gauge

AC Motorized back gauge, 1000 mm with Automatic swing-up.

Finger Guards Cage

Full Length Flip-up Finger Guards Cage.

Sheet support system

Pneumatic sheet support system (Modular).

Hold-down system

  • Hold-down lugs that prevent from moving of the sheet during cutting.
  • Lightning for cutting line & Shadow line.
  • Ball integrated front tables.

Back Safety System

Rexroth Hydraulic System

Lubrication Systems

Manual or Motorized Central Lubrication.

Show more 9
Specifications
Information available
in full version
Lineup
Lineup Maximal thickness, steel (450 Н/mm2), mm Maximal thickness, stainless steel (700 Н/mm2), mm Cutting length, mm
HGM-2506 6 4 2580
HGM-3006 6 4 3080
HGM-3010 10 7.5 3080
HGM-3013 13 10 3080
HGM-3016 16 12 3080
HGM-4006 6 4 4080
HGM-4010 10 7.5 4080
HGM-4013 13 10 4080
Lineup (8)
Supplier

Established in 1984, HILALSAN started with manual sheet metal shears and now continues with Hydraulic Ironworkers, CNC Hydraulic Presses, Mechanical Guillotine Shears with Reducer, CNC Hydraulic Guillotine Shears and CNC Hydraulic Press Brakes.

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