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Automated job shops
SALVAGNINI AJS

Product rating
5
/5
Performance
5
/5
Precision and repeatability
5
/5
Technological flexibility
5
/5
Level of technical solutions
5
/5
Investment potential
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Description

Automated job shops SALVAGNINI AJS with automated tray store MVT

These solutions represent a combined group of production units for cutting, punching and bending with automated tray stores for material storage (both for sheet metal and semi-finished products), which is controlled by the Opera-OPS software.

Automatic setup in masked time during the other operations delivers outstanding performance, as well as true and effective way how to manufacture kit production series.

Thanks to AJS (AutomatedJobShop) Salvagnini has developed and expanded the concept of FMS lines by integrating laser machines and robotic bending presses. The AJS system plans and executes sheet metal panel production using punching, shearing, laser cutting and bending operations so making the production of the panels flexible, economical and fully automated.

This system communicates with MRP/ERP management systems at the enterprise of the customer and organizes the production optimizing the time, resources and waste.

Advantages:

  • Mass production of high-quality products.
  • Kit production.
  • Possibly highest automation level.
  • Flexible extendable modular configurations.
  • Very high performance.
  • Completely eliminated human influence factor.
  • The sales management and logistics can be integrated into the system.
  • Production costs down to the minimum and prompt return on the investment.
Design features

Automatic job shops SALVAGNINI AJS: mass production and kit production 

Salvagnini's expertise in integrating sheet metal processing machines is well-recognized. The first totally automatic flexible factory (AJS) for lights-out production of electrical cabinets was supplied to America back in 1984. It is just one of the numerous examples that demonstrate Salvagnini's ability to offer and produce flexible systems that are both automatic and integrated. These solutions are specifically designed to support the latest production techniques such as kit production, lean production, unmanned production, JIT (Just-In-Time) production and batch one.

Flexible automation and total lean production

Within the AJS job shops from Salvagnini, the sheet metal panel production is performed by totally automatic punching, shearing, laser cutting and bending operations carried out in a manner that is flexible and also perfectly integrated and lean. 

Each automated job shop from Salvagnini represents a concrete response to the demands of lean manufacturing, the philosophy which advocates implementing techniques and actions in the factory in order to optimize time, resources, activities and productivity as well as to improve product quality. Indeed, each and every detail is designed to provide the very best in sheet handling, punching and shearing, cutting, bending, programming and diagnostics. 

Different types of AJS systems can be implemented depending on customer requirements in terms of application sector, production mode and company philosophy.

Intelligent systems 

Salvagnini offers the proprietary Opera-OPS software for efficient and effective production management even on a complex combination of systems.
Developed by Salvagnini, Opera-OPS is a software application for communicating with the customer's MRP/ERP management systems so that the production process can be completed in a manner that is totally flexible and automatic.
To manage the automatic warehouses required by an automatic factory, Salvagnini offers the Opera-WMS software which allows the raw material and partly machined workpieces to be controlled throughout the entire production process.

Design features

Automatic job shops SALVAGNINI AJS: mass production and kit production 

Salvagnini's expertise in integrating sheet metal processing machines is well-recognized. The first totally automatic flexible factory (AJS) for lights-out production of electrical cabinets was supplied to America back in 1984. It is just one of the numerous examples that demonstrate Salvagnini's ability to offer and produce flexible systems that are both automatic and integrated. These solutions are specifically designed to support the latest production techniques such as kit production, lean production, unmanned production, JIT (Just-In-Time) production and batch one.

Flexible automation and total lean production

Within the AJS job shops from Salvagnini, the sheet metal panel production is performed by totally automatic punching, shearing, laser cutting and bending operations carried out in a manner that is flexible and also perfectly integrated and lean. 

Each automated job shop from Salvagnini represents a concrete response to the demands of lean manufacturing, the philosophy which advocates implementing techniques and actions in the factory in order to optimize time, resources, activities and productivity as well as to improve product quality. Indeed, each and every detail is designed to provide the very best in sheet handling, punching and shearing, cutting, bending, programming and diagnostics. 

Different types of AJS systems can be implemented depending on customer requirements in terms of application sector, production mode and company philosophy.

Intelligent systems 

Salvagnini offers the proprietary Opera-OPS software for efficient and effective production management even on a complex combination of systems.
Developed by Salvagnini, Opera-OPS is a software application for communicating with the customer's MRP/ERP management systems so that the production process can be completed in a manner that is totally flexible and automatic.
To manage the automatic warehouses required by an automatic factory, Salvagnini offers the Opera-WMS software which allows the raw material and partly machined workpieces to be controlled throughout the entire production process.

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Supplier

Since 1963, the Salvagnini company is a serious contributor to the field of flexible automation due to top level sheet processing systems they manufacture for a variety of customer requests related to most diverse sectors of application.

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